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Making Pots From Natural Clay
How Clay Works

Fired clay is really a form of artificial metamorphic rock - the application of heat causes some of the mineral particles in the piece to melt into tiny blobs of glass, which fuse everything together permanently

Articles made from clay must be dried before attempting to fire them - otherwise trapped moisture may cause the item to explode when heated - and this drying process must be carried out fairly slowly to prevent the clay cracking and splitting

In a modern kiln, temperatures are controlled very carefully - too hot and the whole piece may actually melt - too fast and it may crack because of uneven stresses, or because of the sudden expansion of some mineral components more than others

I'm attempting to do this in a very primitive way though, which consists - more or less - of just building a fire around the dried pot and allowing nature to take its course. This certainly means the risk of failure will be greater, but it can't be altogether impossible - after all, this is how it used to be done




Obtaining And Preparing The Clay

Blackwater River

The story begins at the Blackwater river near Rhinefield in the New Forest - it's a typical new Forest stream - water stained tea-brown with tannins from woodland leaves and peaty heaths, a bed of shingle and coarse pebbles over clay, steep banks of mixed soils and clays - bridged occasionally by fallen trees, a mix of deep pools, meanders, straight runs and broad, shallow natural fords.


natural clay

In places, the material of the river bank is very conspicuously clay - and it's this that is of interest to me today. In order to avoid causing damage by digging into the sides, I chose a place where the bank had collapsed naturally, exposing a tumble of big blocks of semi-dried blue clay.

And it's that chunk of clay on the lower left that I collected - well - a few pieces of it.


natural clay

I collected about a kilo of clay pieces in an old ice cream container - as you can see though, there's a bit of contamination by ordinary soil and plant material.


natural clay

The proper way to do this would be to dry the clay pieces thoroughly, bash them to dust, then sieve them through a very fine mesh, before mixing the dust with water to make usable clay again.

That's a lot of trouble for a very small amount of clay - so I'm cutting corners - I broke about half of my clay into little pieces in a different container


natural clay

Next, I covered them with water for half an hour. then poured off the water and left the moistened clay to sit for a while - the water continues to even out through the clay pieces.


natural clay

After that, I pounded and mashed the clay together with the end of a scrap of wood.

The texture of this material is incredibly fine - and there's no smell at all - indicating (I think) that it's pure clay with no residues of organic matter


natural clay

The processed clay turned out to be a little on the wet, sticky side - so I formed it into rough cylinder shapes and stacked them to allow air flow - I'm going to allow these to dry out very slowly in a large container with the lid kept slightly ajar.

The clay looks coarse and sandy in this picture, but it's not - that texture appeared as a result of rolling it in my hands while it was so sticky and wet.


What Next?

Next, I need to work out what I'm going to make. My idea at present is to make a small cauldron-style cooking pot and a simple oil lamp - two really ancient-style clay items.

The next part of the project - making a coil pot - continues on Page 2