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Drink Can Tinwork
Tinwork

Embossed tinwork is sometimes used to decorate rustic style photo or mirror frames, or just to make decorative items such as Christmas tree decorations.

The metal used is usually thicker (tinplate) and is normally worked with hammered tools - I wanted to try to get a similar effect, but with a bit less effort.

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More Metalwork

If this project interested you, you might also like Lost Wax Casting

Safety
This project makes use of very thin sheet metal that is likely to have sharp, jagged edges and is prone to springing back.

Great care should be taken to avoid injury.

This project probably isn't suitable for children - and certainly not without supervision.


We dedicate ourselves through Christ, to feeding the hungry and offering an open hand to those in need




Soft drink cans are easily recyclable as scrap metal, but I fancied trying something a little more direct - a simplified form of tinwork.

Materials

materials assembled for tinwork

All that's needed for this project is a strong pair of scissors, a cork-backed table mat, a pointed object (a scriber or just a ballpoint pen), a little bit of tape and some fine abrasive paper.

Plus of course an empty aluminium drink can - this one contained 'Emerge' - an energy drink containing caffeine and taurine, with a flavour and aroma that perfectly reproduces the experience of drinking something fizzy and anonymously fruity next to a public urinal. If that puts you off the idea of emptying a can for yourself, there are probably other places you can get hold of one.

cutting the can lengthways

First, I cut the can down one side, then cut carefully around the ends.

Extreme care is required here, as the edges of the thin metal are sharp and jagged.


top and bottom removed - spreading the metal out flat

Then I opened out the side into a flattish sheet and gave it another trim to remove the worst of the jagged points.

It's always a bit surprising how much material such an apparently small cylinder yields - I think it's just not all that easy to intuitively estimate the circumference of a circle.


taping the metal flat to a cork board

I taped the metal down flat onto the cork back of a table mat, then used a piece of fine abrasive paper to remove the printing.

It isn't strictly necessary to remove the paint from the can, but it does make forming a pattern easier later on.


scribing lines into the metal

Then I used the scriber (and later, an ordinary ballpoint pen) to mark out a decorative pattern on the metal.

- Pressing just hard enough to crease the material, but not hard enough to puncture or score it


box outline and pattern inscribed

Once the design has been pressed into the metal, it tends to prevent it recoiling back into a cylinder - the work can be removed from the cork board.

I've decorated this one with a simple pattern consisting of geometric shapes, swirls and spirals - but obviously other designs are possible.

It may even be possible, with a little care and skill, to reproduce a picture in beaten relief style.


cutting out the box net

I cut the piece to shape with the scissors...


folding in the corners to form the box

Then folded in the corners, to create a box shape.

Again, great care is needed here to avoid cuts from the sharp edges.


Finished

The end result is a little metal box with an embossed pattern.

the finished box

Not bad for a first effort - I'd do a few things differently next time, such as leaving an extra bit on the edge and folding it over inwards, so the box doesn't have any exposed sharp edges.

It Gets Better

box mk 2 - double-inscribed to make the pattern stand out

I found a way of getting the design to stand out in sharper relief.

I traced the entire design as normal, then (before any folding) flipped over the metal and using the same kind of embossing technique, traced around the raised pattern elements from the other side - following the inside and outside edges of all the raised elements.

Then I flipped it over and re-traced the original design once more. The result is a much clearer, bolder embossed design.


And Better...

scribing plan to allow edges to be turned in

It was also pretty simple to make the box with turned-over edges that were not so sharp - by leaving an extra tab on each side

The diagonal scored lines (marked in red) are embossed from the front surface of the work - enabling the corners to be folded inwards.

The lines scored to enable the edge flaps to be finally tucked in are marked in blue on this diagram - they're embossed from the back, like most of the other work, but I found it necessary to make them from a pair of closely-spaced parallel lines - as the thin metal tends to snap if creased into a really tight fold.


And Better Still

box mk 3 - lid and base

Finally, it's quite easy to tweak the measurements for a second box so that one fits snugly over the other.

I found that by reducing the central square region by about a quarter inch and increasing the height of the sides by a similar amount, the resulting box was just small enough to push inside the other as a base.

Remember which way up it's going to be when you're applying the designs though.


box lined with material

I lined my box with a little scrap of tapestry-style fabric, held in place with all-purpose glue.

Felt or velvet would also work just as well - I think it's even possible to get self-adhesive versions of these, which would probably be ideal.


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I was inspired by this to make these
http://aviary.com/creation?fguid=b73fe2b4-36ef-102d-80b9-0030488e168c

Posted by Jim on Dec 10 2009 at 16:35
Hey, I like it well done.
Thanks for the good tutorial:)

Posted by ХУДОжnick on Dec 8 2009 at 18:55
What a beautiful box. I made some embossed can Christmas cards last year, and when I stop sneezing I'll be making some more, but now I have to try this box too.

Thanks for the clear tutorial :-)

Posted by Sam on Dec 5 2009 at 20:47
This is stunningly beautiful - thanks so much for this very clear tutorial. And all the safety warnings. :-)

Posted by Sister Diane on Oct 29 2009 at 15:54
ME ENCANTO...DE PASO RECICLAMOS
CUANTO CONSUMMOS A LA SEMANA DE ESTA LATAS.
SUPER

Posted by GEZ on Aug 16 2009 at 22:02
Fantastic idea!!! I love using old items for new creations! Keep up the good work!

Posted by Marisa on Aug 14 2009 at 19:36